Accelerating Sustainable Battery Production with Siemens’ FFB PreFab Solution 6SE7032-8FH84-1JA1/6RY1703-0DA02-amikonpower.com

Accelerating Sustainable Battery Production with Siemens’ FFB PreFab Solution 6SE7032-8FH84-1JA1/6RY1703-0DA02

November 12,2024

Accelerating Sustainable Battery Production with Siemens’ FFB PreFab Solution 6SE7032-8FH84-1JA1/6RY1703-0DA02

Enabling Innovation and Digital Transformation for Sustainable Energy C98043-A7010-L1-5 /6RY1703-0CA00/6SL3362-0AG00-0AA1 /6RY1703-0DA01 C98043-A7002-L1
The FFB PreFab initiative, supported by Siemens, focuses on two primary goals: fostering innovation and accelerating the digital transformation needed for a sustainable energy future. As battery and storage technologies emerge as crucial components in the energy and transportation transition, their role in achieving climate goals becomes increasingly vital. Siemens, with its extensive experience and expertise, is an essential player in the electromobility ecosystem, bringing value to local production and sustainability. By partnering with Fraunhofer FFB, Siemens is applying its Siemens Xcelerator platform along with both hardware and software solutions to facilitate a fully digitized research factory for battery production. This digital model maps everything from building automation and control equipment to production lines, establishing a foundation for sustainable advancements in battery technology.(C98043-A7006-L1 6RX1700-0AK00/6SE7031-0EE84-1JC0/C98043-A7014-L2 6RY1703-0CA01/6SX7010-0FF05/6FC5247-0AA18-0AA0 575332TA 810D/840D/SL/6SE7090-0XX84-0KA0/ 6SX7010-0KA00/6SE7090-0XX84-4HA0/6SE7038-6GL84-1JA1)

Scalable and Flexible Architecture for Future-Ready Production 6RY1703-0DA02/C98043-A7105-L4-9/ 6RY1803-0DA02/C98043-A7126-L1
In the FFB PreFab facility, Siemens has integrated Operational Technology (OT) and Information Technology (IT) systems to create a dynamic and adaptable environment for testing and optimizing various battery production technologies. This integrated architecture allows equipment from diverse manufacturers to work seamlessly in flexible production lines, which is essential for research facilities focused on production innovation. Through standardized automation and interface protocols, FFB PreFab can support interoperability across systems, ensuring smooth transitions from research to production scale. Consistent, high-quality data is essential for optimizing these production processes, and Siemens’ framework simplifies the data integration required to support gigafactory-scale production.(6SE7090-0XX85-1DA0 C98043-A1680-L1/6SE7090-0XX84-0FA0/C98043-A1682-L1 6SE7036-1EE85-1HA0/C98043-A7600-L5 6SL3352-6BE00-0AA1/6SE7031-7HF84-1HH1/6SE7090-0XX84-0KC0 /6SX7010-0KC00/6SE7031-7HH84-1HJ0/6SL3352-6TG38-8AA3 DC675V-1080V 910A/6SL3351-6GE32-6AA1 MM440)

The Role of IT and OT Integration in High-Quality Data Management 6RY1803-0GA01/C98043-A7002-L1-12 6RY1703-0DA01
High-quality data is the backbone of modern production, particularly in battery manufacturing where precision and reliability are critical. Siemens has engineered a streamlined integration of IT and OT systems to ensure data consistency across the entire production chain. By adhering to established standards, Siemens makes it possible to quickly scale up production without compromising data quality, thereby supporting large-scale production needs. This integration is essential for creating a consistent foundation for gigafactory operations and allows for advanced data analytics that enable real-time adjustments and optimizations.(6SL3351-6FE35-0AA1 MM430/6SE7041-2UL84-1GG0/6SE7038-6GK84-1GG0/6SE7041-2UL84-1GF0/C98043-A7004-L1 6RY1703-0EA01/C98043-A7004-L2 6RY1703-0EA02/C98043-A7014-L1 6RY1703-0CA03/C98043-A7003-L4 6RY1703-0DA06/C98043-A7009-L1 6RY1703-0GA01/6SE7041-2WL84-1JC1)

Leveraging the Industrial Internet of Things (IIoT) in Battery Production 6SE7036-5GK84-1JC2/6SL3350-6TK00-0EA0 A5E03915589/6SE7038-6GK84-1GF0
Siemens’ approach to FFB PreFab involves automating the facility’s essential elements, including clean rooms and drying rooms, which cover around 1,000 square meters. Utilizing Manufacturing Execution Systems (MES), Siemens enables flexible production management, integrating data from every phase of the process and providing actionable insights to teams. The SIMATIC WinCC OA-based battery management system is a core element of this IIoT platform, gathering data from machines and processes and connecting it with higher-level systems, such as MES and IT applications. Order information flows seamlessly from Siemens Opcenter Execution MES to machinery through the IIoT layer, creating a cohesive data network along the entire production line. Additionally, Siemens has developed battery-specific use cases and libraries to streamline and standardize the engineering process, making the FFB PreFab solution a scalable and efficient model for the future.(C98043-A7003-L1 6RY1703-0DA05/6SE7090-0XX84-0KB06SX7010-0KB00/C98043-A7022-L4-6 6RY1703-1HD06/6SE7090-0XX84-1HK0/6SE7031-2HF84-1BG0/6SE7041-8GK85-0HA0 C98043-A1685-L13/C98043-A7125-L1 6RY1803-0GA00/6RY1803-0CA01 C98043-A7111-L1/C98043-A7005-L1 6RY1704-0AA00/6SE7090-0XX84-3DB1/6RY1803-0DA01 C98043-A7105-L1-9)

Siemens’ Commitment to Sustainable Battery Production 6SE7041-8EK85-0HA0 C98043-A1685-L11
As a leader in digitalization and automation, Siemens is dedicated to driving sustainable advancements in battery production. With solutions like FFB PreFab, Siemens demonstrates how cutting-edge technology can support large-scale, efficient, and environmentally-friendly production processes. By focusing on digital transformation, Siemens is ensuring that battery production facilities can meet the demands of a low-carbon future, reinforcing its role in the transition to sustainable energy solutions.(C98043-A7126-L1-4/C98043-A7105-L4 6RY1803-0DA02/C98043-A7100-L3 6RY1803-0AA00-0AA1/6RY1803-0AA00-0AA1/6RY1803-0DA01
/6SE7090-0XX84-0AD5/6SL3000-0BE25-5DA0/C98043-A7010-L2-5 6RY1703-0CA04/C98043-A7010-L1 6RY1703-0CA00/6SL3120-1TE24-5AA3)

Conclusion 6RY1803-0CA02 C98043-A7111-L2/C98043-A7002-L4-12
Siemens’ work on the FFB PreFab project exemplifies the potential for digital transformation in sustainable energy production. By combining advanced OT and IT systems, Siemens has created a flexible, scalable model for battery production that supports high data quality, automation, and seamless integration across production systems. As the demand for efficient energy storage solutions grows, Siemens’ expertise will play a crucial role in shaping the future of battery manufacturing and advancing sustainable industrial processes worldwide. With Siemens’ commitment to innovation and environmental responsibility, FFB PreFab is setting a standard for sustainable, high-performance battery production.(6SL3040-1MA00-0AA0 CU320-2DP/6RA80 C98043-A7115-L12 6RY1803-0CA04/6SL3055-0AA00-4BA0/6SE7090-0XX84-0BA0/6SE7037-0EJ84-1JC2
/6SL3055-0AA00-5CA2/6SL3040-1LA00-0AA0 CU310-2DP/6SY7000-0AC48 /6SY7000-0AE02/6RA8013-6DV62-0AA0)

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