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Building Future-Ready Facilities: How EMERSON Leads with Step-by-Step Automation
As digital transformation and Industry 4.0 continue to shape the industrial landscape, businesses face increasing pressure to modernize their facilities. EMERSON, a global leader in automation, offers a forward-thinking strategy: gradual automation upgrades. This approach enables companies to optimize operations, manage costs effectively, and prepare for long-term success.
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Why Gradual Automation Upgrades Matter
Industrial facilities built on outdated systems struggle to keep pace with modern production demands, sustainability goals, and technological advancements. Yet, a complete overhaul of existing infrastructure can be costly and disruptive.
EMERSON’s phased approach to automation upgrades provides a practical solution. By integrating cutting-edge technologies like IoT, artificial intelligence (AI), and edge computing incrementally, businesses can modernize without excessive upfront costs or significant downtime.
This strategy not only aligns facilities with current market demands but also sets the stage for ongoing adaptability and growth.
EMERSON’s Innovative Automation Strategy
Data-Driven Planning for Smarter Decisions
Before initiating upgrades, EMERSON conducts a thorough assessment of a facility’s current operations. Leveraging advanced data collection and analysis, the company identifies inefficiencies, system vulnerabilities, and areas for improvement.
By establishing a detailed upgrade roadmap, EMERSON ensures that every step is tailored to the facility’s unique needs, minimizing risks and maximizing returns on investment.
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Intelligent Control with Edge Computing
At the heart of EMERSON’s strategy lies the Plantweb™ digital ecosystem, which integrates edge computing into production processes. With edge devices processing data locally, businesses benefit from real-time analytics and faster response times.
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Additionally, combining distributed control systems (DCS) with programmable logic controllers (PLC) streamlines equipment management, delivering smarter and more efficient operations.
Harnessing IoT for Operational Insights
EMERSON’s IoT platform connects devices across facilities, generating actionable insights through cloud-based analytics. For example, wireless sensors monitor critical parameters like temperature and vibration, offering a comprehensive overview of equipment health.
This connectivity helps prevent unexpected downtime, improve maintenance schedules, and optimize energy use.
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Modular Upgrades for Seamless Transitions
Rather than overhauling an entire facility at once, EMERSON adopts a modular upgrade approach. By modernizing critical sections first, businesses can reduce disruption and build confidence in new technologies.
EMERSON’s systems are designed to integrate seamlessly with legacy infrastructure, ensuring smooth transitions throughout the upgrade process.
Real-World Impact: A Chemical Manufacturer’s Success
One global chemical manufacturer partnered with EMERSON to transform its facility through phased automation upgrades.
First Phase: EMERSON deployed wireless sensors to monitor equipment health, reducing unexpected downtime.
Second Phase: The company introduced the Plantweb™ analytics platform, which improved energy efficiency through actionable insights.
Final Phase: Predictive maintenance tools and edge computing increased operational efficiency by 25% and lowered carbon emissions by 15%.
This incremental approach delivered significant operational and sustainability benefits while maintaining day-to-day production.
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sales7@amikon.cn 
86-18965423501 
86-18965423501
AMKPLC 
|
Vogel Germany 111-421 |
SWITCH - 060110866 |
KL3064 |
6SE6400-3CC00-2AD3 |
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6EP1437-1SH01 |
KTP400, 6AV2123-2DB03 |
ABL7RP2403 |
6ES5374-2FH21 |
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FM-7450 309810 FM-130-4 t1-414VA |
E94AYCPM |
UNIT - 440F-C252D |
1070075098-202 |
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A13305000 FL20K |
6SL3255-0VA00-5AA0 |
43210006 - PEX 256 |
1070075924-102 |
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6SE7021-6ES87-2DA0 6SE70216ES872DA0 |
6ES7954-8LE03-0AA0 |
TM168E17 |
FAA-5005-01 |
|
VAT PM-6 650PM-24CG-ADK3/0627 650PM24CGADK30627 |
6ED1055-1MM00-0BA2 |
6ES5788-8MA11 |
6EP1961-2BA00 |
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1937019-503 2001-587-208 D 195823 |
6ES7953-8LF31-0AA0 |
6ES5451-7LA11 |
JJY:023146720008 |
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6AV6640-0CA11-0AX1 |
C79451-A3260-A25 |
GT1-BSCO1-1 |
6XV1851-1AN20 |
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6ES7231-5QA30-0XB0 |
CQM1-ID213 |
MODLIGHT50 PRO - 4000-76050-1100002 |
6ED1052-2HB00-0BA6 |
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6AV6642-0AA11-0AX1 |
C200H-OC222V |
STBEPI2145 |
TM5SDI12D |
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TP177B, 6AV6642-0BA01-1AX0 |
6ED1052-1MD08-0BA1 |
STBXBE22100 |
6EP1332-1LD00 |
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TD-29 |
621-3580RC |
A1S68B-S1 |
6GK1900-0UB00-0AA0 |
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CX1500-B310 |
6FX1820-0AX12 |
3RK1400-1CG00-0AA2 |
CLAMP - 750-400/006-000 |
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XB5AW36B5 |
6FX1820-0AX01 |
GV2ME04 |
A9F07613 |
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TP177B, 6AV6642-8BA10-0AA0 |
DL1BDB3 |
LULC08 |
6ES5752-0AA42 |
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XB5AW31B5 |
IC200CHS025M |
6ES5460-7LA11 |
3RB2906-2JG1 |
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6EP4437-7EB00-3CX0 |
6ES7141-1BF31-0XA0 |
CX1800-0003 |
3RV1011-0GA10 |
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6ES5318-8MA12 |
140M-RC2E-C10 |
DFP21A |
3RV1021-1BA10 |
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R166679420 |
50000382, 61026, RK 18/4 GD, RK18/4GD |
240 F001 |
GV2ME033 |
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6AV6642-0DA01-1AX0 |
6ES7923-0CD00-0AA0 |
6ED1055-1MD00-0BA2 |
3RV1021-1FA10 |
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OP177B, 6AV6642-0DA01-1AX1 |
6ES5731-1BF00 |
6ES5385-8MA11 |
DP9325252-03G |
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CP-E 24/0.75 |
DR215N, 6AP1901-0AM00 |
6ES7138-4FA03-0AB0 |
100-C23KD01 |
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QX80 |
6GK5490-0AA00-0AA2 |
00655014 - 00154000 |
WS-C2960G-24TC-L |
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CPM2C-24EDT1C |
TSXCANTDM4 |
KIB-M08PS/1.5-KL2 |
6FX5002-5CA01-1BB0 |
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11760002055, PFA60,000 |
6EP1322-1SH02 |
6ES5460-7LA12 |
6ES5731-1CB00 |
|
A35B |
XBTGT4330 |
FKA 12P6002 |
PG-AS 511 10M, 6ES5731-0CB00 |
|
F200-P |
KL4132 |
6EP33-7LB00-0AX0 |
UNIT - AX41 |
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6SL3260-6AC00-0DA0 |
6FX3002-5BL02-1BA0 |
FWC-DSM2.1-ASE-02V07-MS |
MUSHROOM PNOZ 9 SAFETY SWITCHGEAR, 474780 |
|
6AV2124-0GC01-0AX0 |
ABE7-S16S2B0 |
050560-403401, A24/0.5-E |
JZSP-CHP800-03-ME |
|
FX-301P |
6ES5441-4UA12 |
6FX1122-1AC02 |
6ES7321-1BH01-0AA0 |
|
FX-300 |
6ES5451-4UA13 |
V1000 - CVST31324 |
CL200, 1070075100-202 |
|
OP177B, 6AV6642-0DC01-1AX0 |
3TH4244-0AP0 |
SENSOR - U15-T0015P-CY6Q4UE |
6ES7321-1FF01-0AA0 |
|
OP177B, 6AV6642-0DC01-1AX1 |
6ES7158-0AD00-0XA0 |
18MR-XX-1P-E5-C-S4 |
6GK1502-4AB10 |
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CAD323BL |
6ED1052-2HB08-0BA1 |
WTB9-3P2261 |
6ES7195-7KF00-0XA0 |
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LP4 K0910 |
IC693CHS391M |
128KB - 6ES7953-8LG31-0AA0 |
6ES7635-0AA00-6AA0 |
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0701-01-03, 102395405 |
200PRO - 6ES7194-4BD00-0AA0 |
4310 A2 |
322-1BH01 |
|
3RV2021-1HA10 |
6GK1900-0AB10 |
LCM2-1210P-ARU4 |
1734-OX2 |
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TP177B, 6AV6642-0BA01-1AX1 |
M1010 |
BS2-2205-2CS |
TP070A, 6AV6545-0AA15-2AX0 |
|
LC1 D1801 |
PS307 - 6ES7307-1EA01-0AA0 |
6ED1055-1MD00-0BA1 |
6ES5100-8MA01 |
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44120051, AIT 702 |
X20BB80 |
901-1EN50 |
TP170B, 6AV6545-0BB15-2AX0 |
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1769-CRL1 |
R911307876-201 |
6ED1052-2CC08-0BA1 |
TP170A, 6AV6545-0BA15-2AX0 |
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C74103-A1900-A351 |
OJ5065 |
XB008 - 6GK5008-0BA10-1AB2 |
TP170B, 6AV6545-0BC15-2AX0 |
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6ES7288-2QT16-0AA0 |
FU-54TZ |
3RG4024-0AB00 |
6AV6640-0CA01-0AX0 |
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TSX17-20/PL7-2 SOFT - TSXP1720F |
A9N26923 |
FS-V32P |
AY13E |
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56-0213.MS.3312 |
750-333 |
IM621 - 6ES7621-1AD00-6AE3 |
ZB4BS864 |
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6XV1850-0BN70 |
DSM2.1-A11-01.RS |
6ES5714-0AF00 |
6FX1861-1BX03-4C |
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VXD2140J |
KL2124 |
700S-CF440DJC |
FP2-X16D2 |
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00.F4.010-2009 |
IS-1FL6, 6FX3002-2CT10-1AH0 |
IC200PWR01 |
412,0001 - DIC 701 |
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CTI-129/UFK |
BES-M12MI-PSH80B-S04G |
OC/4, UC-OC/4, OC/4 |
A58B |
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6FX1864-0BX02-4C |
TSXDSY16T2 |
DOM30 |
IM304, 6ES5304-3UB11 |
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