Kinetix 6200 Servo Drive: Enhancing Industrial Efficiency and Flexibility-amikonpower.com

Kinetix 6200 Servo Drive: Enhancing Industrial Efficiency and Flexibility

January 15,2025

The Kinetix 6200 drive is a high-performance, multi-axis, safety-speed servo drive designed to provide integrated motion solutions for machines with high power requirements and numerous axes. It utilizes the SERCOS (Serial Real-time Communication System) interface module to facilitate efficient control and feedback. Typically, the Kinetix 6200 system can support one to eight axis configurations on a Bulletin 2094 (2094-PRS x) power rail.

Advanced Motor Control and Safety Features
The Kinetix 6200 servo drive is built on cutting-edge motor control technology and boasts an innovative, flexible modular design. This design incorporates safety functions like Safe Speed Monitoring (SSM) and Safe Torque Off (STO), which help protect both the machine and personnel, while also improving system efficiency and productivity. The modular design also simplifies maintenance and enhances machine flexibility and functionality. For instance, by simply replacing the connected control module, a standard Kinetix 6200 drive system can be converted from Safe Torque Off (STO) functionality to Safe Speed Monitoring (SSM).

Key Features of the Kinetix 6200 Drive System
The Kinetix 6200 servo drive features a modular multi-axis design, offering integrated motion, communication, and network security options. Some of its key specifications include:
2094-BCxx-Mxx-M, 400V integrated axis (power) modules (IAM)
2094-BMxx-M, 400V axis (power) modules (AM)
2094-SE02F-M00-Sx SERCOS interface control modules
Integrated motion functionality over the SERCOS interface
Three-phase AC input with a voltage range of 324 to 528V rms (nominal 360 to 480V) for Bulletin 2094 AM/IAM power modules
Continuous output power ranging from 1.8 to 22.0 kW (inverter-rated)
Continuous output current between 2.8 to 34.6 A (rms) or 4.0 to 49.0 A (0-pk) (inverter-rated)
Continuous output power to the bus ranging from 6.0 to 45.0 kW (converter-rated)

Continuous DC output current to the bus between 9.0 to 68.0 A (A DC) (converter-rated)

Control Power and Input Specifications
The control power for the Kinetix 6200 system operates on a single-phase input, ranging from 95 to 264V rms (nominal 110 to 240V rms). The system supports:

Control input current: 6.0 A at 115/110V AC rms (nominal) and 6.0 A at 230/220V AC rms (nominal), with a maximum surge of 98.0 A (0-pk)

TÜV Rheinland Certified Safety Features
The Kinetix 6200 drive comes with TÜV Rheinland-certified safety features, including:
Safe Torque Off (STO) control with PLe, Category 4, and SIL CL3 certifications
Safe Speed Monitoring (SSM) control with PLe, Category 4, and SIL CL3 certifications
Integrated motion control compatible with a variety of controllers, including CompactLogix, SoftLogix, and ControlLogix systems
High-resolution, single-turn, and multi-turn absolute encoder feedback, or auxiliary axis feedback only
How Kinetix 6200 Drives Boost Industrial Efficiency
The Kinetix 6200 drive enhances efficiency across multiple motion control applications in various industries. With advanced communication and connectivity options, it offers seamless integration and improved system performance.

SERCOS Connectivity for Real-Time Data Transmission
SERCOS (Serial Real-time Communication System) is an IEC 61491-certified motion control communication network designed for real-time, high-speed serial communication. It standardizes the transmission of closed-loop data over noise-resistant fiber optic cables. The Kinetix 6200 servo drive utilizes the SERCOS interface and Logix 5000 SERCOS motion modules to enable fast and reliable communication.

Key components supporting SERCOS connectivity include:
1756-MxxSE Module: Provides a SERCOS communication link between Logix 5000 ControlLogix controllers and Kinetix 6200 servo drive systems.
1768-M04SE Module: A 4-axis motion interface module that connects Logix 5000 CompactLogix controllers to the Kinetix 6200 drive system using SERCOS fiber optic cables.
1784-PM16SE PCI Card: A 16-axis SERCOS interface PCI card that connects SoftLogix controllers to the Kinetix 6200 system.
The SERCOS interface enables high-level drive diagnostics and process reporting. It also reduces installation time and wiring costs by using a single fiber optic cable for communication, eliminating complex feedback and control wiring. The advanced diagnostic capabilities further simplify maintenance.

Modular Multi-Axis Design for Flexibility
The Kinetix 6200 drive system's modular design supports interchangeable SERCOS control axes, allowing for seamless transitions between safety features such as Safe Torque Off (STO) and Safe Speed Monitoring (SSM). Additionally, the system offers flexibility in network protocols, enabling users to switch from SERCOS to Ethernet/IP connections. This versatility allows machine manufacturers to design, control, and expand their Kinetix 6200 systems effectively to meet a wide range of application demands.

Conclusion

The Kinetix 6200 servo drive is an advanced solution that offers superior performance, flexibility, and safety for motion control applications. Its integration of SERCOS connectivity, modular design, and TÜV-certified safety features ensures that it meets the needs of modern industrial systems. Whether it's enhancing system efficiency, simplifying installation, or improving safety, the Kinetix 6200 drive is a key component in advancing industrial motion control.

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