ICS Triplex T8451 24/48V DC Digital Output Module – 40 Channel Guide
Specification |
Details |
Manufacturer |
ICS Triplex |
Product No |
|
Product Type |
Trusted™ Module |
System Supply Voltage Range |
20 to 32 Vdc |
Circuit Type |
Fault tolerant, fully triplicated with optional line monitoring |
Number of Outputs |
40 Channels |
Independent Power Groups |
5 each of 8 outputs |
Operational Output/Field Voltage Range |
18 to 32 Vdc |
Output Voltage Measurement Range |
0 to 32 Vdc |
Maximum Withstanding Voltage |
-1 to 40 Vdc |
Output Current Rating (Continuous) |
2A per channel, limited to 8A per power group |
Maximum Capacitance |
Pre release 3.5: 30-55 µF |
Flashing/Pulsing Current Loads |
Release 3.5 is recommended |
Minimum On-State Load Current |
50 mA |
Output Off-State Resistance |
33 Ω (effective leakage) |
Output On-State Resistance |
0.6 Ω |
Output Short Circuit Protection |
Electronic (latching) |
Channel-to-Channel Crosstalk |
> -40 dB |
Product Overview of the ICS Triplex T8451 24/48V DC Digital Output Module
The ICS Triplex T8451 24/48V DC Digital Output Module is a versatile, high-performance module designed for interfacing with up to 40 field devices. Engineered with a Triple Modular Redundant (TMR) architecture, this module is built to ensure fault tolerance and operational reliability, making it suitable for demanding industrial environments. The T8451 continuously performs diagnostic tests on each channel, measuring current and voltage to detect potential faults. It can also identify “stuck on” or “stuck off” failures, ensuring uninterrupted functionality and safe operation.
This digital output module includes automatic line monitoring, enabling it to detect open and short circuits in field wiring and load devices. It is also equipped with on-board Sequence of Events (SOE) reporting, which records any output changes with a 1 ms resolution. However, it should be noted that the module is not approved for direct connection to hazardous areas and should be used in conjunction with Intrinsic Safety Barrier devices for such applications.
Key Features of the ICS Triplex T8451:
1.Triple Modular Redundant (TMR) Design
The ICS Triplex T8451 leverages TMR technology, providing 40 output points that ensure each channel is protected against faults. The TMR system reduces the risk of failure and allows for continuous operation even if one part of the module encounters a problem. This design is particularly valuable for critical applications where downtime could lead to significant operational issues or safety risks.
2.Comprehensive Diagnostics and Self-Testing
To further enhance reliability, the T8451C includes automatic diagnostic and self-testing capabilities. Each channel is monitored in real-time for voltage and current levels, and the module can detect and isolate issues such as open circuits, short circuits, and stuck outputs. These diagnostics run continuously without impacting module performance, ensuring that any fault is quickly identified and addressed.
3.Automatic Line Monitoring
The T8451 provides per-point automatic line monitoring to detect faults in the field wiring and load devices. This feature can identify both open and short circuits, helping operators quickly pinpoint and resolve field device issues. This functionality reduces maintenance time and helps prevent potential operational disruptions due to undiagnosed wiring issues.
4.High-Level Isolation and Over-Current Protection
Designed with safety in mind, the T8451 includes 2500 V impulse withstand opto/galvanic isolation barriers to protect against electrical surges and ensure stable operation. Additionally, each channel has built-in over-current protection, which activates automatically without the need for external fuses. This feature minimizes the risk of damage to both the module and connected devices during over-current conditions.
5.Sequence of Events (SOE) Reporting
An important feature of the T8451 is its on-board Sequence of Events (SOE) reporting with a 1 ms resolution. Whenever there is an output change of state, it is logged in the SOE report, allowing for precise tracking and troubleshooting. This functionality is valuable in environments where tracking the exact timing of events is critical for diagnostics, compliance, or optimizing operational processes.
Hot-Swappable Configuration Options
The T8451 is designed to be easily hot-swapped on-line without disrupting system operation. It supports both Companion (adjacent) Slot and SmartSlot (one spare slot for multiple modules) configurations, which enables quick replacement in case of failure. This hot-swappable feature ensures minimal downtime, allowing operators to maintain productivity without extensive shutdown procedures.
Conclusion
The ICS Triplex T8451 24/48V DC Digital Output Module is a robust and highly reliable solution for critical applications in industrial environments. With features like TMR architecture, comprehensive diagnostics, automatic line monitoring, over-current protection, and high-resolution SOE reporting, it is designed to provide continuous operation and ensure system safety. Whether you are looking to enhance fault tolerance or improve event tracking in your facility, the T8451 module offers a well-rounded and dependable option for modern automation systems.
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